Monday, September 5, 2016

Finally! We begin!

It’s Labor Day and we’re driving home from the cabin.  We got rained out today but we really can’t complain.  We’ve only had 2.5 rainout days, and the first one was the first real day of the building project.  It was a wash (so to speak) anyway because of air compressor issues. The guys spent most of the day looking for parts.   

As of today, the loft subfloor is installed and this weekend’s crew framed the gable end wall in the loft.  We didn’t raise it yet, however, because we want to do that when we can follow it with other trusses right behind for stability.

We’ve had amazing help!  Every day we’ve had at least 2 guys helping, and sometimes 4.  This weekend’s crew consisted of Al R and John T, both who’ve done a lot of framing.  Al is really good for Mark; he is a retired architect, and you can often hear him say, “that’s within tolerance!” or “they don’t call it rough framing for nothing!” which of course means, it’s good enough.  John is determined, willing, and strong.  When the engineers wanted to come up with a fancy way of doing something, John’s voice of reason sometimes prevailed.  For example, Mark and Al were trying to figure out how to use the bobcat to lift the roof trusses up to the loft, and John said, “how about we just carry them?” J  Help at other times has included Wayne, Dave (both of whom have always been there for Mark, and he for them for nearly 30 years), John K (math guy), and Alex (our son, working the chop saw, and the one to call when you need a big wing span).  This weekend we even had an afternoon visit by our youngest, Amy, and a friend of hers. They got to learn what a palm nailer is.  I asked Mark what has been the biggest surprise. He said, “that people would come back twice!”   It’s a long drive and hard work.  To watch these guys work together has been to witness community, support, and deep friendship.  It’s pretty amazing. 

We’ve had no major injuries, which nearly qualifies as a miracle since all except a couple are in their 50s and 60s.  I’m typing with 9 fingers today because I hit my left pointer with my hammer yesterday – hard – cuz my husband taught me how to swing a hammer J.  OUCH! (Mark did it too, last weekend, so I’m not the only one.)

I think we’ve made good progress, considering we’ve only been at this for 3 weeks. There’ve been days of remarkable progress and then some of very little progress.  While we’ve not had major setbacks, at times you could see a sawzall and several crowbars of different types donning the cabin deck, telling the tale of a mistake. 

“Give me a sawzall and a place to stand and I’ll change the world.” -  Al Raymond, Sept, 2016




Wayne, Mark, and Al after raising the longest wall.

One of the "nuggets" the excavator exhumed.

"How can we get these trusses up there?"

Labor Day weekend crew
End of the day relaxation

Minne, the foredog

MK and Mark

The east side of the cabin






Challenges are many when building off the grid, but Mark had many of those challenges conquered well before we started the project – stuff I couldn’t even fathom.  He’s been known to make DHDF’s (doo-hickeys for dumb friends – or something like that) to make our work easier and more consistent.  Jigs for easy cutting, jigs for measuring, etc.  

Most nights were capped off around the campfire, where we told stories, and where guys who didn’t previously know each other made new friends. 


Tonight I imagine we’ll be uploading pictures and planning the next trip, which is at least a couple weeks down the road.  It will be a truss-raising event, which will feel like a whole lot more progress.  Meanwhile, the change in temperature and the hint of red in the maples tells the story of a new season, and threatens our goal to enclose the cabin before winter.


Tuesday, August 9, 2016

Step 2: Foundation & Excitement

Our cabin foundation has been completed. We contracted the excavation and foundation work. The foundation is using ICF (Insulated Concrete Forms) that consist of an 8" poured concrete core which is reinforced with vertical and horizontal rebar with 2.5" of insulation on both interior and exterior. Since we have no plumbing in the basement the basement floor has also been poured.

Prior to pouring the basement walls and floors we completed connecting our septic line to the cabin. That seemed like a fairly simple task ... we only needed to trench 10 feet to connect to where the basement was dug out and then it would all be backfilled along with the cabin. Easy peasy ... Wrong! We started digging using a bobcat on loan from a friend (Thanks Wayne!). Eventually we had dug as deep as we could with the bobcat bucket and after a couple of bobcat head stands we decided that was as far as we could dig with the machine. No problem ... only a foot to go ... except ... we then hit ... you can probably guess ... ROCK! It took 1/2 day chipping away with a pick ax (which I finally managed to break the metal end off) but eventually we had the septic line installed and ready for the ICF's and basement floor. 



Running the septic line was intended to be a day trip but after having our derrieres kicked we decided to spend the night and wake up at 0500 for our drive home.  That allowed for a bit of R&R by the fire at sunset. 

The other items installed prior to the basement walls being poured was to run our well water line and electrical into the basement. Installing the CEE (Concrete Encased Electrode), aka Ufer, more commonly known as a grounding rod, into the foundation footing and up the poured concrete wall. Thanks to Mr. Ufer's research during WWII we have an appropriate electrical ground for our rocky soil. If you ever have difficulty sleeping read the NEC code article 250 on Grounding.

We are now finally ready to start our cabin framing!! Materials are scheduled for delivery this Friday. Mkay and I will spend the next two weeks up north framing the cabin. We are blessed to have some awesome friends who have volunteered to come up and help!! Although we have a sequence of framing that needs to be completed we are not marching to a predefined schedule ... we're going to take this "one nail at a time ... ".

We will be off the grid while building and we'll keep you posted with updates when we are able to connect to the rest of the world. 

We hope you enjoy following our cabin adventure.

M&M





Friday, July 29, 2016

It's a...

Walkout…  We haven’t said this yet I don’t think, but we didn’t know whether we’d end up building a walkout or just have a crawl space underneath the cabin. Our cabin site is nicely sloped toward the lake, but we had no idea what the excavator would unearth when he started the dig.  The terrain in the arrowhead is so unpredictable, he could have begun digging only to find a giant piece of granite not far below the surface. So, in our planning, we planned for a walkout, but have all along created contingency plans in our head.  So as Brad Anderson, an artist with the land, unearthed boulders the size of volkswagons, he also finalized the ultimate design.  Yep, we can have a walkout.

It’s been a couple weeks of more waiting.  But we now have word that the footings are in, and that the basement walls will be poured on Tuesday.  I wish we had a picture to share, but we haven’t been up to see the work that the concrete guys have been doing.

There’s been another unknown in our process of planning.  We have often asked the question, “are we building a cabin or a cottage?”  Webster defines cottage to be “a usually small house for vacation use.”   Check.  Ours will be a 24x32 structure with a loft (and a basement of course!).  But then what is a cabin? I turn to a couple of the books in the mini-library of cabin books we’ve accumulated over the years as we’ve dreamed about this dwelling.  Dale Mulfinger is a Minneapolis architect whose love is the cabin – his own, and all those he’s explored over the years.  He says:

Cabins can exist for us in two ways. They’re places we visit in person every time we get a chance. And for some of us, they’re places we visit only in spirit, where we mentally take ourselves during a boring business meeting or whenever the modern world seems too encroaching…  

It’s not that you simply want a cabin.  You need a cabin to bring some balance back into your life, to recharge those rundown batteries, to cleanse the soul, to reconnect with nature. Your cabin is a realm of tranquility where sleeping in is not just reserved for Sunday morning, and where a good book and an Adirondack chair are an afternoon’s marriage.  Cabins contrast the vast world outside with the intimate world within. Unlike our suburban world, the world of the cabin is a place where modesty and charm outweigh size and grandeur, while simplicity and flexibility outshine sophisticated and complicated.

We go to the cabin to get away from phones, television, computers, and other symbols of our interconnected world. At the cabin we will have time to complete a jigsaw puzzle with Aunt Betty or spend a slow yet memorable afternoon fishing with Uncle Bob. 

Privacy will go out the same window that a fresh summer breeze comes in. The larder will have to store the essential ingredients for s’mores. And you can leave that recipe for Chateaubriand back in the city. (This excerpt is from Mulfinger’s book, Cabinology: A Handbook to Your Private Hideaway.  If you’re looking for the perfect cabin book, you can’t go wrong if it’s written by Mulfinger.)


As Mulfinger describes the soul of the cabin, I realize that’s the difference.  I page through the many varied books we have on cabins and cottages, and find that the tangible structure is an “anything goes” venture.  Cabins and cottages in their physical form are as varied as the number of trees we have on our property. But it’s the heart and soul of the abode we create that makes all the difference in the world. So maybe it’s not important to determine cabin or cottage.  We’ll just call it Nordhjem (North Home in Norwegian), and know that it’s the soul of what we create that makes all the difference.  

Monday, July 11, 2016

Step 1: Excavation - Complete

It's been about a year since I went to a book signing by Spike Carlson for his book Cabin Lessons: A Nail-by-Nail Tale: Building Our Dream Cottage from 2x4's, Blisters, and Love. The book is an entertaining tale of how Spike and his family built their small cabin on the cliff shores of Lake Superior. The books talks about the trials and tribulations of a self build but also of how his family grew together to build their special cottage. (You can find the book at this link).

Spike's talk was motivational and a bit concerning as Spike has +15 years of construction experience. I know which end of the hammer to use but my methods perhaps align more with Red Green than Fine Homebuilding. One thing I did receive from Spike however was an excellent lead for a north shore excavator named Brad Anderson. Brad transformed our pile of logs and stumps into a beautiful building site. Now before you reply to state that "real men dig their own foundation ..." I would like you to appreciate that Brad extracted boulders the size of Volkswagens in the process of creating a walkout build location. He then contoured the land beautifully. 



Sunday morning we met with our foundation contractor, Randy Boen. We staked out the 24x32 cabin and foundation work is scheduled to begin this week. 

Standing atop this small north short nugget is one of the most patient women on the planet. We've waited 15 years to build our small cabin. Mary Kay is a voracious reader and I suspect in this picture that she is imagining what it will be like to curl up with her favorite book in the cabin window seat. 

We hope that you enjoy our journey through our blog entries. 

We'll get there ... "one nail at a time" ...  

M&M







Friday, July 1, 2016

Anticipation!



Mark and Goldy warming 
on the rocks 
of Lake Superior
"An intense anticipation itself transforms possibility into reality; our desires being often but precursors of the things which we are capable of perforrming."
~Scottish author and government reformer Samuel Smiles*

It’s been a really wet spring in the north woods. We’ve been waiting for the land to dry out enough to get the 87,000 pound CAT in to begin the excavation work.  Mark also had to clear trees off our road twice this spring – the first due to a heavy Christmas snow storm (a couple dozen trees were down from this particular storm – shout out to Bob and John who helped clear!) and the second due to the boundary waters storm a couple weeks ago.

Waiting for something as unpredictable and uncontrollable as weather isn’t something I’m good at, nor is Mark.  It makes me appreciate farmers and what they deal with day in and day out.  And now, there's good news! The word is work will begin next week on excavation, and the foundation will be poured the following week!  It’s all coming together with really perfect timing.

Goldy sleeping on Minne;
her last trip last spring.
On this day last year, our 11.5 year old golden retriever, Goldy, passed away. She LOVED being at our retreat.  She would have loved this summer and fall, with all the time we anticipate spending there.  Like us, she would settle in to the quiet peacefulness of the woods and the lake. She loved our walks and hikes, naps in the sunshine, canoe rides and swims.  I miss that girl terribly. She’ll be with us in spirit as we build and enjoy this special place in a new way. 

And so, we anticipate the turning of 15 years of possibility into reality.  Stay tuned for pictures  …  it’s gonna be big!


*According to Wikipedia, Samuel Smiles believed that more progress would come from new attitudes than new laws.  How brilliant!



Monday, June 13, 2016

CTW Construction Zone

There's simply no easy way to say this ... enclosed trailers are over rated!

Looking for a way to transport our tools from the garage to the job site and to keep our tools somewhat out of the elements we've build a CTW. The average DIYer is probably not familiar with the CTW concept. Essentially we took our well abused utility trailer and transformed it into a CTW.

Wait ... What the hell is a CTW you ask?? Sorry, its a technical term for "Chuck ... The Wagon". All naming rights are reserved.

Although I had assistance in building the CTW I promised Wayne that I would not mention his name. This is what happens when engineers are waiting to start their construction. Stay tuned ... this could get worse.

On the trailer we have the gas powered air compressor, generator, and job box which contains supplies and the chargers for cordless tools. Later I will add my saws and stands. The plywood side provides sound deflection but also a convenient place for hanging air hoses, cords, and tools. The major tools are held in place with cleats to keep them from moving when on the move. The entire setup is removable from the trailer. Needless to say I had all this stuff in the garage and the only hardware purchased was the U clamps.

The next modification is to include a second level where we can put a rocking chair for my wife. Trust me ... she's really looking forward to the upcoming parade!

The purpose of the CTW (aka "Chuck") is intended to reduce our setup and tear down time. Rather than running for tools 6,000 times in a weekend we hope to reduce that down to say 1,000 trips!

Enjoy!!







Wednesday, June 8, 2016

15 Years Later

This was our property on the first day we saw it.  We had been looking for a retreat to buy together for a few months, and our realtor called us about this “rustic, remote… really remote place… and well she just didn’t want to not tell us about it… it might be a long shot.”  I was getting ready to go to an intensive continuing education course at Columbia University, and we didn’t think we had the time to drive the 4+ hours just to see this long-shot wilderness tract.  I called my brother, Mark.  He lives on the North Shore, and drives highway 61 frequently for work (shout out to North Shore Federal Credit Union!).  So I asked him if he had any interest in stopping by this property sometime in the next couple weeks to check it out for us.  He did.  That day.  And he called us.  His words were something like, “I think you better come up here.”

We bought it.  We’ve loved it ever since.

Some people think we’re crazy.  Some wonder with amazement how it is (and WHY it is) that we hang out up there with no running water, no electricity, no cell phone coverage.  The first day we looked at the property, we never even stepped foot into the rustic hunting shack at the end of the 1 mile driveway – I suppose we thought it was a tear down, so why bother. It’s the lake and the woods that grabbed our hearts immediately.  That first day, I stood on one piece of the 20 acres and said, “this is the cabin site.” And you know what?  It is indeed where we are building our cabin 15+ years later.



Perhaps over the course of following us on this journey of building our cabin you’ll glimpse the how and the why behind this heaven-on-earth place.  It’s definitely not that for everyone, but it is for us.  Pancore is beautiful no matter the season.  It’s peaceful. It fills me with a sense of awe about God and the wonder of God’s creation. It forces me to unplug. Mark and I are so good at just "being" together, and we do it best there. There are old growth white pine on the property that make me dizzy when I crane my neck to see the top of the canopy they provide.  There’s one down by our dock that on the kids' first trip up, they couldn’t get their 8 arms around. I wish I had a picture of that, but it’s firmly planted in my memory, always recalling itself when I walk by that big old tree.

That rustic hunting shack?  You can see a picture of it in the previous blog post Mark wrote. And it has provided us with 15 years of quaint shelter (there’s both a wood stove for heat, and an old porcelain stove/oven for cooking).  Room for 6 to sleep and play games and just be together. We have no plans to tear it down.  It wouldn’t be the same without it.


So we’re still waiting for the land to dry out enough to get the heavy equipment in to excavate (we got inches of rain there last week).  But soon the adventure will begin.